Bài giảng Fundamentals of Control Systems - Chapter 1: Introduciton - Huỳnh Thái Hoàng
Objective is to keep moving at constant speed.
Activities in controlling the car:
1 di l i t . reading velocimeter
2. deciding to increase or decrease speed
3. acting on the gas pedal
- www4.hcmut.edu.vn/~hthoang/ Th f thi t d d i t t bli h t f Standard ISA 5.5 e purpose o s s an ar s o es a s a sys em o graphic symbols for process displays that are used by plant operators, engineers, etc., for process monitoring and control. The standard is intended to facilitate rapid comprehension by the users of the information that is conveyed through displays, and to establish uniformity of practice throughout the process industries. Resulting benefits are intended to be as follows: A decrease in operator errors A shortening of operator training Better communication of the intent of the control system designer to the system users 6 December 2013 44© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of process equipments 6 December 2013 45© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of process equipments 6 December 2013 46© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of valves 6 December 2013 47© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of control valves 6 December 2013 48© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of electrial component (cont.) 6 December 2013 49© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of electrial component (cont.) 6 December 2013 50© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of measurement equipment and indicator 6 December 2013 51© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of power supply 6 December 2013 52© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of power supply (cont.) 6 December 2013 53© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of power supply (cont.) 6 December 2013 54© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of signals 6 December 2013 55© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of connection 6 December 2013 56© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of measument equipment 6 December 2013 57© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of level measurement equipment (cont.) 6 December 2013 58© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of level measurement equipment (cont.) 6 December 2013 59© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of flow measurement equipment 6 December 2013 60© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of flow measurement equipment (cont.) 6 December 2013 61© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of function blocks 6 December 2013 62© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Symbol of function blocks 6 December 2013 63© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Equipment Identification Label 6 December 2013 64© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Equipment Identification Label 6 December 2013 65© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Control process diagram – Example 1 PT100 6 December 2013 66© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Control process diagram – Example 2 6 December 2013 67© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Control process diagram – Example 3 6 December 2013 68© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Control process diagram – Example 4 6 December 2013 69© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Applications of control systems 6 December 2013 70© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Applications of control theory Feedback control can be found in many applications: Production system: cement plants, sugar mills, .... Industrial processes: temperature, flow, pressure, speed, ... Mechatronics: robot arms, computer numerical control (CNC), ... Information systems Power generation and transmission Transportation s stems cars trains aircraft spacecrafty : , , , , ... Military equipments Measurement Home appliances: air conditioners, televisions, refrigerators, washing machines, cameras, rice cookers, ... 6 December 2013 71 Medical equipments © H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Temperature control Temperature control plays an important role in many manufacturing systems: production of cement, ceramic tiles, pulp and paper rubber and plastic oil and gas food and, , , beverage, Cement factory Paper factory 6 December 2013 72© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Examples of temperature control A i lt l d t d i t ( ff h t gr cu ura pro uc ry ng sys em co ee, cas ew nu , black pepper,) 6 December 2013 73 Agricultural product drying system © H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Block diagram of a temperature control system Controller Power amplifier HeaterDifferential amplifier Measurement 6 December 2013 74© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ 4.7k 4.7k VCC 4.7k 4.7k Temperature controller and user interface 1k D6 LED 7DOAN1 4 5 7 1k PORTD Q2 A1015 Q3 A1015PORTD 1k 1k Q1 A1015PORTD Q4 A1015PORTD . . . . _4 5 7 V C C 1 AF V C C 2 V C C 3 V C C 4 G CD O T DE B DOT 238 91 0 1 1 1 2 6 AFG CD DE B G C E D VCC VCC F A B D SW4A V_sensor G F B VREF+ SW4 10k E PIC16F877A 2 3 4 5 6 7 33 34 35 36 37 38 39 40 1 RA0/AN0 RA1/AN1 RA2/AN2/VREF-/CVREF RA3/AN3/VREF+ RA4/T0CKI/C1OUT RB0/INT RB1 RB2 RB3/PGM RB4 RB5 RB6/PGC MCLR*/VPP DOT 10k C SW5 SW2 SW3 PORTD 10MHz C16 33p SW3 SW4 PORTD PORTD SW1 SW2 15 16 17 18 23 24 25 26 19 20 21 22 27 28 29 30 13 8 9 RA5/AN4/SS*/C2OUT RB7/PGD RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX/CK RC7/RX/DT RD0/PSP0 RD1/PSP1 RD2/PSP2 RD3/PSP3 RD4/PSP4 RD5/PSP5 RD6/PSP6 RD7/PSP7 OSC1/CLKIN RE0/RD*/AN5 SW2 SW3 PORTC PORTD 6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 75 CRYSTAL VCC SW1 C17 33p SW1 14 32 11 31 12 10 OSC2/CLKOUT VDD VDD VSS VSS RE1/WR*/AN6 RE2/CS*/AN7 Temperature measurement using thermocouple 5V U2 7 1 5VU1 LM35 1 V C C 2 C1 10uF - + OP07 3 2 6 4 8 5 5V 5 2 G N D VOUT V V R1 25k 0 0 - V - + U4 OP07 3 2 6 7 1 V - + U5 OP07 3 2 6 7 1 R5 PA0/ADC0 3 G V3 Vout 4 85V R6R2J1 Thermo couple 1 + U3 3 6 7 1 4 8-5V -5V R41.8k 100 V1 R3 C2 10uF 3.9k100 -5V - OP07 2 4 8 100 0 6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 76 0 0 Power circuit +12V 6 HeaterFUSER3 470 220Vac 0Vdc Q2 BTA16 Q1 R1 U15 MOC3020 1 2 4PORTC Q2SC1815 47k R2 330 6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 77 An industrial temperature control system Temperature controller Furnace 6 December 2013 78 Thermocouple © H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Motor control Motors (DC AC) are one of the most common actuators used , machinery and manufacturing factory. Three basic control problems: speed control, position control, torque control 6 December 2013 79© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Antenna position control Potentiometer Antenna (t) i(t) Azimuth angle output Desired azimuth angle input o Differential amplifier PotentiometerMotor and power amplifier 6 December 2013 80© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Analog PID control of DC motor 6 December 2013 81© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Digital PID control of DC motor 6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 82 An industrial DC motor control system DC Motor E dnco er DC Driver 6 December 2013 83© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Level control f Level control can be ound in industrial processes such as food and beverage, waste water treatment, Level control, flow control Sensor: Level sensor: presure sensor, capacitor sensor, ultra sonic Flow sensor: ultra sonic 6 December 2013 84© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Level control system in industry LC LV LT Li id t kqu an LC: Level Controller LT: Level Transmitter 6 December 2013 85© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ LV: Level Valve Pulp concentration control 6 December 2013 86© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Pitch angle control 6 December 2013 87© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Block diagram of pitch angle control system 6 December 2013 88© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ CNC diagram 6 December 2013 89© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Block diagram of CNC control system 6 December 2013 90© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Distillation Process 6 December 2013 91© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Steam Power Generator 6 December 2013 92© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Explain the concepts of open-loop and closed-loop control systems Course learning outcomes Describe continuous and discrete control systems using transfer function and state space model Calculate the equivalent transfer function of control systems using block diagram and signal flow graph Analyze the dynamics of control systems in time domain and frequency domain Analyze the stability of control systems Analyze the transient and steady-state performances of control systems Analyze the controllability and observerbility of control systems Design lead-lag compensator using root locus and frequency response Design PID controller using frequency response, Zeigler-Nichols method D i t t f db k t ll i l l t th d es gn s a e ee ac con ro er us ng po e p acemen me o Use teamwork and comunication skills in collaborating course design projects 6 December 2013 93 Use modern software in analysis and design control systems © H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Review of complex variables and matrix theory 6 December 2013 94© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ Review C l i bl A di B F db k C t l f omp ex var a es: ppen x , ee ac on ro o Dynamic Systems, Franklin, Powell, and Emami-Naeini, 6th ed Prentice Hall 2009., , Matrix theory: Appendix C, Feedback Control of Dynamic Systems Franklin Powell and Emami Naeini 6th ed, , , - , ., Prentice Hall, 2009 6 December 2013 95© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/
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